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The ultrafine magnet waste (particle size < 1 µm) contained around 50% rare earths mainly in the form of hydroxides as they are generated from the hydrogen decrepitation. The major phases in ultrafine NdFeB waste were Nd(OH) 3, Fe 2 O 3 and Fe phases. When ultrafine magnet waste was leached with hydrofluoric acid, all the iron …The invention relates to a hydrogen decrepitation process for sintered Nd-Fe-B permanent magnets and belongs to the technical field of magnetic materials. The hydrogen decrepitation process includes melting metal materials, quickly solidifying the metal materials into cast pieces, activating the cast pieces under a certain condition, namely …PDF (11 MB) Get e-Alerts SUBJECTS: Grain, Hydrogen, Hydrogenation, Magnetic properties, Organic reactions Abstract Regarding the restrictions recently imposed by China on the export of rare-earth elements (REEs), …magnets. The thermal and mechanical impact of the hydrogen decrepitation process was assessed during hydrogen processing. For all forms of sintered NdFeB scrap the surface condition of the magnets is important as oxidation has been shown to inhibit the onset of the hydrogen decrepitation process. In this

NdFeB ingot exposed to hydrogen atmosphere due to the changes of hydride lattice parameters cracks. The process called HDDR (Hydrogenation - …

The oxidation kinetics in air of a commercial NdFeB magnet have been investigated over the temperature range 335–500°C. The oxide microstructure has been characterized by SEM, XRD and cross-sectional TEM. The results show that the external scale formed consists of an outer layer of Fe2O3 and an inner layer of Fe3O4 but that the principal degradation …

NdFeB-based alloys and magnets also react readily with hydrogen, and this has been exploited by the hydrogen decrepitation (HD) process [4]. During HD the material is exposed to hydrogen (at room temperature) and initially the Nd-rich phase absorbs hydrogen (represented approximately by Eq.So exposure at LOW temperature to hydrogen leads the NdFeB pieces to react via intergranular fracturation (decrepitation), the mass of Nd2Fe14B grains forminfg a metal hydride with max ... International Journal of Hydrogen Energy. Volume 24, Issues 2–3, 1 March 1999, Pages 257-261. Application of hydrogen vibration milling in theprocessing of NdFeB and (Nd, Pr)FeB permanent magnets. Author links open overlay panel R.S Mottram 1, V Yartys 2, P.W Guegan 1, I.r Harris 1. Show more.This means that NdFeB magnets are prone to galvanic corrosion, in particular, intergranular corrosion attack. The corrosion mechanism as well as the hydrogen decrepitation behaviour of microcrystalline (i.e. sintered) magnets has been studied extensively [11], [12], [13], [14].For the second type, three popular techniques, hydrogen decrepitation (HD), HDDR, and MS are applied to produce magnetic powders with the waste magnets. Note that the resultant powders prepared from the three techniques are single crystal powders, textured polycrystalline powders, and random aligned polycrystalline powders, respectively. ...

Nov 14, 2017 · Abstract: Hydrogen decrepitation (HD) is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB) magnets. During the HD process, the NdFeB breaks down into a matrix phase (Nd2Fe14BHx) and RE-rich grain boundary phase. The grain boundary phase in the HD powder is <2 m in size.

The hydrogen decrepitation (HD) behaviors of various forms of the permanent magnet alloy Nd{sub 16}Fe{sub 76}B{sub 8} and stoichiometric composition Nd{sub 11.8}Fe{sub 82.3}B{sub 5.9} have been investigated to provide background information on the production of sintered magnets by the HD process. ... The procedure …

There are many major production steps –plus numerous sub steps- in the manufacture of high-quality, high-tech Neodymium magnets. Each step is highly important, and each step is an essential part of a highly refined …Electrolytic Hydrogen Decrepitation of NdFeB Magnets Under Ambient Conditions. V. Kaplan, Y. Feldman, …, I. Lubomirsky. Journal of Sustainable Metallurgy • Volume 8, Issue 3 • 1 September 2022. 1 citation; Scopus record. Article. 2D Pb-Halide Perovskites Can Self-Heal Photodamage Better than 3D Ones.Over the last ten years several groups have been carrying out research into metal injection moulding (MIM) of neodymium-iron-boron (NdFeB) powders to produce isotropic or …The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) …The hydrogen decrepitation (HD) behaviors of various forms of the permanent magnet alloy Nd{sub 16}Fe{sub 76}B{sub 8} and stoichiometric composition Nd{sub 11.8}Fe{sub 82.3}B{sub 5.9} have been investigated to provide background information on the production of sintered magnets by the HD process. ... The procedure …Hydrogen decrepitation and recycling of NdFeB-type sintered magnets. M Zakotnik, E Devlin, IR Harris, AJ Williams. Journal of iron and steel research, international 13, 289-295, 2006. 57: 2006: Life cycle assessment of emerging technologies on value recovery from hard disk drives.

Investigating the properties of recycled NdFeB magnets. We report investigations on the processing by Spark Plasma Sintering (SPS) of RE Fe B (RE Abstract 2 14 = Nd, Pr. . . ) powders obtained by hydrogen decrepitation of decommissioned magnets and the magnetic properties of the consolidated magnets.Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very …A production-scale plant in Germany planned to go onstream in 2024 and a pilot plant launched a few months ago in the UK, expected to graduate to production-scale in 2023, are using the hydrogen-enabled process in efforts to commercialize it. At the center of both efforts is HyProMag Limited, closely tied to the University of Birmingham and an ...Mar 1, 2019 · The Hydrogen Decrepitation process (HD) is used as an alternative method of powder preparation in the manufacturing process of sintered Nd Fe B magnets [1]. During the HD process a NdFeB-type material is hydrogenated by gaseous hydrogen at atmospheric (or elevated) pressure at room (or elevated) temperature. The gravimetric measurements also confirmed that Dy additions increase both the initiation and absorption time for hydrogen decrepitation. Hence, a higher hydrogen pressure will be required to speed up the process. AB - Scrap containing NdFeB is a valuable resource for the production of NdFeB magnets as the demand for these materials grows.Step 3: Hydrogen Decrepitation. Rare earth elements have hydrogen absorption effect. NdFeB magnet alloy sheets are placed in a vacuum tube rotary furnace. As hydrogen gas is filled, rare earth-rich phase in the grain boundary of NdFeB magnet alloy absorbs hydrogen gas. After hydrogen absorption saturated, the rare earth-rich phase turns to ...

Nov 15, 1988 · A combination of hydrogen decrepitation (HD) and jet milling (JM) has been used to produce powder for the processing of permanent magnets. The procedure has proved to be very successful for both NdFeB (Neomax) alloys and the NdDyFeNbB high coercivity alloys. NdFeB-based alloys and magnets also react readily with hydrogen, and this has been exploited by the hydrogen decrepitation (HD) process [4]. During HD the material is exposed to hydrogen (at room temperature) and initially the Nd-rich phase absorbs hydrogen (represented approximately by Eq.

In this paper it is demonstrated that hydrogen could play a vital role in this process. Fully dense sintered NdFeB-type magnets have been subjected to the …Sep 7, 2022 · We report investigations on the processing by Spark Plasma Sintering (SPS) of RE2Fe14B (RE = Nd, Pr…) powders obtained by hydrogen decrepitation of decommissioned magnets and the magnetic properties of the consolidated magnets. First experiments have been carried out with a commercial powder to make clear the mechanisms occurring during the powder densification. The magnetic properties of ... This way of powdering known as hydrogen decrepitation (HD) is a well-established stage of manufacturing technologies of sintered [2], [3] and bonded [4] Nd–Fe–B magnets. The interstitial hydrogen in the ferromagnetic Nd 2 Fe 14 B phase reduces significantly its anisotropy field H A. That is why desorption of hydrogen is necessary in …So exposure at LOW temperature to hydrogen leads the NdFeB pieces to react via intergranular fracturation (decrepitation), the mass of Nd2Fe14B grains forminfg a metal hydride with max ... The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by hydrogenation at 150 °C with 1 bar H2 pressure and dehydrogenation at 600 °C. The powders with the largest particle size (>380 μm) …Step 3: Hydrogen Decrepitation. Rare earth elements have hydrogen absorption effect. NdFeB magnet alloy sheets are placed in a vacuum tube rotary furnace. As hydrogen gas is filled, rare earth-rich phase in the grain boundary of NdFeB magnet alloy absorbs hydrogen gas. After hydrogen absorption saturated, the rare earth-rich phase turns to ...NdFeB sintered magnet material has been developed. The magnets are produced by powder metallurgy route involving hydrogen decrepitation technique for making fine powder. After melting and casting ...The basic compound for most Neodymium magnets is Nd2Fe14B. In practice, the actual chemical reaction used can be more complicated. A commonly used reaction is: 57 Fe + 8 B + 10 Fe2O3 + 7.5 Nd2O3 ...

Abstract. Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density …

Oct 1, 2020 · INET-3 is efficient to recover and separate Dy, Nd, and Co from NdFeB leachates. Its ΔpH 0.5 values of Fe-Dy, Dy-Nd, and Nd-Co are 0.35, 0.79, and 2.49, respectively. It is better to remove Fe 3+ by selective leaching and precipitation before Dy, Nd, and Co recovery and separation. 98% of Dy 3+ is recovered after four-stage counter-current extraction at A/O = 1:2 and equilibrium pH = 2.52.

The hydrogen decrepitation (HD) process are studied in detail based on these results. The hydrogen absorption mechanism of Sm(CoFeCuZr) 7.6 alloy can be regarded as a hydrogen dissolution process without phase transformation. In addition, the existence of a large amount of fine grains in the SC has an adverse effect on the …The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d < 100 µm. Adding a ball milling step resulted in full density …These magnets were identical in every way apart from the orientation of the Nd 2 Fe 14 B grains. Each magnet was exposed to hydrogen and the decrepitation behaviour observed. The anisotropic samples were found to decrepitate exclusively from the ends of the rods whereas the isotropic magnets were attacked by the hydrogen at all …Rare earth magnets based upon neodymium-iron-boron (NdFeB) are employed in many high tech applications, including h... Skip to main content. Sign In Create account . Journal Article OPEN ACCESS. THE USE OF THERMAL HYDROGEN DECREPITATION TO RECYCLE Nd-Fe-B MAGNETS FROM ELECTRONIC WASTE. Piotrowicz A; Pietrzyk S; …Investigating the properties of recycled NdFeB magnets. We report investigations on the processing by Spark Plasma Sintering (SPS) of RE Fe B (RE Abstract 2 14 = Nd, Pr. . . ) powders obtained by hydrogen decrepitation of decommissioned magnets and the magnetic properties of the consolidated magnets.Fig. 1. Illustration of the Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling of anisotropic sintered NdFeB magnet. Passivated commercial N48M sintered magnets were used as starting material and hydrogen was applied to disintegrate the magnets inside a ball milling container. The hydride powder was both used directly …Hydrogen decrepitation (HD) of Nd-Fe-B cast alloys is widely used in the processing of sintered magnets. The oxidation resistance under air of alloy powder …May 5, 2017 · The room temperature hydrogenation causes decrepitation of the material, where the Nd-rich material forms NdH 2.7 and the Nd 2 Fe 14 B matrix grains form an interstitial hydrogen solution. The material expands by ∼5% and because of its brittle nature and differential expansion, undergoes decrepitation [16]. Hydrogen decrepitation (HD) is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB) magnets. During the HD process, the …

The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d < 100 µm. Adding a ball milling step resulted in full density …Nov 15, 1988 · A combination of hydrogen decrepitation (HD) and jet milling (JM) has been used to produce powder for the processing of permanent magnets. The procedure has proved to be very successful for both NdFeB (Neomax) alloys and the NdDyFeNbB high coercivity alloys. Step #5 Hydrogen Decrepitation While the grains are very small from strip casting, the material from strip casting comes out of the caster in sheets that must be reduced to powder in order to make magnets. The next step after this is Hydrogen Decrepitation –a process that introduces hydrogen to purposely disintegrate the magnet material. Instagram:https://instagram. sampercent27s club humble gas pricehitman agent 47 full moviephry6ytdh9pbtcluxdjvckt80xomkmj6farqrqr1rock island premier 12ga semi auto shotgun Dec 20, 2020 · After the hydrogen decrepitation, the hydrogenated NdFeB powder needs to be purified to remove all the impurities. This purification process has to be done in an inert atmosphere to avoid oxidation. Various authors have noted that both oxygen and carbon have been shown to have detrimental effects on the sintering process for NdFeB ( Lopes et al ... Anisotropic powder was prepared with precursor (NdDy)-(FeCoNbCu)-B sintered magnets by hydrogen decrepitation, desorption, and subsequent annealing treatment. The hydrogen desorption was performed in magnetic fields of 0, 1, 3, and 5 T. The orientation of tetragonal phase grains of the powder was evaluated from the … can i use a chick fil a gift card on doordashscarves Jul 14, 2000 · The decrepitation process and related changes in the sample temperature are analysed to explain the experimentally observed weight gain curve of a Nd–Fe–B sample due to hydrogen uptake. It is shown that the expansion of the specific surface resulting from decrepitation of the sample is the most important parameter controlling the hydrogen ... International Journal of Hydrogen Energy. Volume 24, Issues 2–3, 1 March 1999, Pages 257-261. Application of hydrogen vibration milling in theprocessing of NdFeB and (Nd, Pr)FeB permanent magnets. Author links open overlay panel R.S Mottram 1, V Yartys 2, P.W Guegan 1, I.r Harris 1. Show more. blogcalifornia smog law changes 2023 The reactions and phase changes occurring during sintering of NdFeB permanent magnet alloys were studied by differential thermal analysis and scanning electron microscopy. The powders were produced by hydrogen decrepitation and on heating, hydrogen evolution occurred in two stages: firstly from the matrix phase (∼170 °C) and …Originated by Professor Rex Harris, the hydrogen decrepitation method, which is used to reduce NdFeB alloys to a powder, is now ubiquitously employed in worldwide magnet processing.Hydrogen is already used to process cast NdFeB in the Hydrogen Decrepitation (HD) process. The HD process is used extensively to reduce bulk (or strip) cast NdFeB ingots to friable, hydrogenated NdFeB granules/powder, prior to the production of jet milled powder which is then aligned, compressed and sintered to form fully dense …